Overview
A contract metal fabrication shop that specializes in CNC precision machining needed to address air quality challenges in their work environment. The company was facing a demanding schedule, producing components for specialized applications like aerospace optics and semiconductor manufacturing equipment.
Problem
The main materials machined by the company include aluminum, stainless steel, and specialty alloys. Their facility faced excessive coolant mist generated during machining processes, which negatively impacted employee health, equipment performance, and overall shop cleanliness. Their existing mist collection equipment was outdated and insufficient for meeting the increasing demands of their operations. The shop required an effective and dependable solution.
Solution
Multiple industry-leading brands of mist collectors were tested, but with unsatisfactory results. Next, the team planned an engineering study to better understand the mist and fume collection needs of their operations, and enable them to find a new equipment solution to resolve the issues.
Following thorough testing, the company found an effective system to manage their oil mist. SmogHog® SHM-08C Advanced Media Mist Collectors featuring PEACH® Saturated Depth Coalescing technology were installed on each of the heavy mist-producing machines throughout their operations, which span over 90,000 square feet and involve multiple facilities. This technology offered enhanced particle capture efficiency and operational reliability. The advanced control option allowed for fan speed selection so the customer could opt for the most efficient operation possible.
Advantages of SmogHog
- Superior Filtration Efficiency – SmogHog outperforms competitors, achieving a 40% higher particle capture rate
- Innovative PEACH Technology:
- 3D depth matrix structure for effective droplet separation
- Extended service life with low-pressure drop over time
- Improved Air Quality – Reduces airborne contaminants, enhancing employee health and comfort
- Increased Equipment Longevity – Cleaner air protects manufacturing equipment from residue buildup
- Flexible Control Options – Advanced controls allowed for optimized fan speed and operator-friendly placement
- Cost Savings – Extended filter life reduced maintenance costs and total cost of ownership
Key Technical Data
- Model Used – SmogHog SHM-08C Advanced Media Mist Collectors
- Filtration Technology – PEACH® Saturated Depth Coalescing
- Efficiency – Over 99% particle removal, with significant performance gains over competitors
- Filter Life – Extended through a patent-pending inner filter tube design
- CFM Capacity – Tailored to each machine based on detailed engineering studies
Results
The installation of SmogHog units significantly improved the facility’s air quality. Employees noticed a cleaner and healthier work environment. The equipment is now operating more efficiently and the shop is able to maintain a higher standard of cleanliness. These improvements have enhanced overall productivity and workplace satisfaction, supporting the facility’s long-term operational goals.
Air Solutions is here to assist you with mist and fume collection needs. Our advantage is demonstrated by our ability to develop application solutions that meet all project goals. We will provide you with the most advanced air handling equipment from the industry’s best manufacturers. Contact us to discuss your project!